ROBOT WELDING SERVICES

The best method to optimise the speed, precision and repeatability of the welding element is the use of welding robot. Use of properly configured fully automated welding station guarantees the highest quality welds while optimising the costs of operations. The condition for this is the work of robot in long production series – there is a need to create the template which is required for start of automatic welding. Therefore the cost of template creation has sense only when the bigger amounts of items need the be created. The use of robots in welding allow to exclude the possibility of inadequac in quality due to fully repeatable automated process of welding. Robot allows for continous work which significantly translates into efficiency. Constructed according to our requirements robotized welding station allow for viwe range of activities both in terms of object dimensions and weight of parts to be welded.

WEDLING ROBOT TECHNICAL PARAMETERS

Technical data:
Made in:Japan
FANUCNumber of axis:6
ARCMate 120iCLoad:20 [kg]
Range:1811 [mm]
Net weight:250 [kg]
Repeatibility:+/- 0.08 [mm]
Range of working temperatures:0-45 [°C]
PROGRAMMATIC FUNCTIONS
TASTautomatic follow of joint during welding process
Touch Sensingpossibility of change the trajectory before start of welding
Torch Guard Packagedetection of colision
Lincoln Packagecontrol of welding source from the robot’s console
Automatic calibration of blow pipecheck of blowpipe and compensation of any deviations
Space checkallowance of entry and exit  of preconfigured working space
Yellow boxpossibility of download or record programs from Roboguide
Password protection9 level password security
Automatic Backupautomatic system’s backup
Background Editingpossilibity of “A” program editing during the executions of “B” program
Safety feature DCS standard(EN 954-1 Risk Class 4, TÜV Certificate for emergency buttons functions, servo-motors and fences)
Web Serverallow to remote access to robots’s system parameters with use of PC and broswer
System Logbook, ExtAlarm“black box” – allow to gather the information about operations, alarms and events
PC Interfaceallow to connect robot with PC device with the use of ethernet cable and to create own, graphic interfaces for diagnosis and change of robot parameters
HMI Deviceallow to create own user interfaces on iPendant console
Multi-Taskingallow to create multi-layered execution of operations
Constant pathallow to retain the robot’s path  no matter of overall working speed (override)
Weavingchamfering by 4 preconfigured patterns
Data Monitorautomatic monitoring of production parameters